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Rolling Mill
Rolling Mill
VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (8).jpg
5aed8dab851a4a75ae392ddb799da09c.jpg
VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (1).jpg
VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (10).jpg

Rolling Mill

This patented non-ferrous alloy wire rolling mill developed with international advanced tech references. It handles lead-free solder wires and special alloy wires, featuring inverter & PLC control, four-side rolling, low noise and energy consumption, ensuring efficient, high-quality production.

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    Product DescriptionCore StructureTechnical dataProduct FeaturesProduct AdvantagesSafety Enclosure Version

    Product Description

    Applicable Product Types & Scope

    The Multi-Element Non-Ferrous Alloy Wire Rolling Mill is developed by our company with reference to international advanced technologies in this field and has obtained a national patent. It is mainly applicable to the rolling of lead-free tin solder wire, and can be customized for processing solid tin solder wire, solid flux solder wire, liquid flux cored solder wire. Besides, it is suitable for the rolling of zinc alloy wire, silver alloy wire, Babbitt alloy wire and other special hard alloy wires.

    Core Structure, Introduction & Production Capacity

    Core Structure & Brief Introduction

    Machine Structure: The rolling mill consists of a pay-off device, wire adjusting device, rolling device, wire take-up shaft, cooling & lubricating system, drive system and electric control system. The rational layout of each component ensures stable and efficient operation of the whole machine.
    Electric Control: This is controlled by an inverter, which enables stepless speed adjustment according to different wire diameters to meet diverse production needs. It is also equipped with PLC control for high-precision operation—designed technical parameters can be preset in the PLC to realize precise process control, making the overall operation more stable and convenient.
    VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (2)
    VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (3)
    VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (4)

    Production Capacity (10-hour Shift)

    - Wire diameter range: Φ16mm ~ Φ5.2mm, Capacity: 7T
    - Wire diameter range: Φ14mm ~ Φ4.6mm, Capacity: 4.5T
    - Wire diameter range: Φ12mm ~ Φ3.8mm, Capacity: 3.7T
    - Wire diameter range: Φ9mm ~ Φ2.0mm, Capacity: 2.5T
    VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (5)
    VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (6)
    VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (7)

    Technical data

    Model

    VT-12B

    VT-16B

    Wire Diameter(mm)

    Φ16/14/12/9

    Φ16/14/12/10.5

    Outlet Diameter(mm)

    Φ7.0/6.0/5.0/3.8

    Φ5.2/4.6/3.8/3.4

    Main motor power(kw)

    18.5

    18.5

    Roll channel number

    12

    16

    Contorl Model

    Frequency conversion

    Frequency conversion

    Cooling Lubrication

    Spray

    Spray

    The maximum speed(m/min)

    88

    100

    Pass compression ratio(%)

    16

    16

    Pump Power(kw)

    0.25

    0.25

    Voltage(V)

    380

    380

    Frequency(Hz)

    50

    50

    Machine Dimensions(mm)

    3300*900*1360

    3850*900*1360

    Machine weight(kg)

    3000

    3500

    Product Features

    1. Core Structural Design：Adopts a scientific four-side rolling structure (vertical and horizontal rolls), with a special optimized roll structure for enhanced performance; rolls are processed through multiple special procedures to attain high hardness.
    2. Intelligent Control System：Equipped with inverter control to realize stepless speed regulation matching different wire diameters, and integrated with PLC control for presetting designed technical parameters to realize precise process control.
    3. Simplified Production Process：Simplifies the wire feeding operation without threading through multiple dies, and completely abandons drawing dies in the whole rolling process.
    4. Complete Supporting System：Built-in weigher linked with PLC through a precise material consumption measurement system; the machine consists of a full set of assemblies including pay-off device, wire adjusting device, rolling device, and cooling & lubricating system, adopting spray-type cooling lubrication.

    Product Advantages

    Product Quality & Process Stability

    Densifies the metal structure of solder wire, guaranteeing superior product quality and soldering performance, smoothing subsequent drawing procedures and preventing wire breakage.

    Production Efficiency & Labor Saving

    Saves die-threading time, lowers labor intensity and boosts work efficiency; realizes one-pass rolling from large-diameter to small-diameter wire with flexibly adjustable rolling speed.

    Wide Material Adaptability

    Features strong adaptability to various materials, applicable for processing tin solder wire, silver wire, Babbitt alloy wire and other hard alloy wires.

    Production Management & Data Accuracy

    Delivers accurate material consumption data for material management and output statistics, contributing to optimized production management.

    Low Noise & Eco-friendly Operation

    Operates with extremely low noise, solving the inherent noise issue of traditional drawing machines and possessing great replacement potential.

    Energy Consumption Reduction

    Eliminates deformation and frictional heat loss caused by dies, minimizes wire slip during operation to cut redundant power consumption, thus reducing overall energy use.

    Stable Operation & User-friendliness

    Ensures stable and efficient overall operation via rational component layout and advanced control systems; the combination of PLC and inverter control delivers high-precision and convenient operation.

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    Safety Enclosure Version

    VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (8)
    VT-16B Multi-Element Non-Ferrous Alloy Wire Rolling Mill (9)