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Centrifugal Atomization Tin Solder Powder Machine
Powder Machine

Centrifugal Atomization Tin Solder Powder Machine

This fully sealed centrifugal atomization tin powder machine manufactures high-precision low-oxygen spherical tin solder powder compliant with J-STD-006A. It supports continuous 24-hour production of tin-silver-copper, tin-bismuth and other alloys at 80±10kg/h. Equipped with dual alternating melting furnaces, vacuum atomization tank, online oxygen monitoring and composite screening system, it delivers stable output, low gas consumption and high finished product yield with dust-free eco-friendly operation.

    Product Description

    1. Core Production Function & Structural Design

    This centrifugal atomization powder making machine is specially developed for high-precision tin-based solder powder manufacturing. It can produce T2/T3/T4/T5/T6 graded tin powder with low oxygen content and high sphericity to meet diverse market demands. Adopting a fully sealed leak-proof structure, the equipment realizes dust-free, eco-friendly continuous production with simple operation and boosted production efficiency.

    2. Production Capacity & Applicable Raw Materials

    It is compatible with multiple alloy raw materials including tin-silver-copper, tin-lead, tin-bismuth and tin-antimony. Its hourly output reaches 80±10kg, achieving a daily production capacity of over 2 tons under 24-hour non-stop operation. All tin powder products meet the industry standard J-STD-006A.

    3. Melting Furnace & Atomization Tank System

    The complete production line adopts two melting furnaces for alternating continuous production to guarantee uniform alloy composition, featuring intelligent heat preservation, nitrogen shielding and high-level feeding. A vacuum pumping device is installed on the atomization tank to shorten the replacement cycle between protective gas and air, drastically cutting protective gas consumption for cost reduction and higher economic benefits.

    4. Oxygen Control & Cooling Auxiliary System

    It is fitted with an online oxygen content control system featuring fast automatic adjustment for stable, reliable and easy oxygen content management of tin powder, plus an independent cooling system to optimize powder forming quality.

    5. Composite Screening System

    The screening unit combines airflow fine powder screening and mechanical screening. The airflow sieve removes ultrafine powder to prevent mesh clogging and particle size standard out-of-tolerance for qualified PSD test results. The mechanical section is a dual-layer ultrasonic screening machine, featuring easy parameter adjustment, high screening efficiency and anti-clogging performance to raise finished product rate.

     

    Technical parameters

    Item Specification
    Production Material Tin-silver-copper, tin-lead, tin-bismuth, tin-antimony and other tin-based alloys
    Hourly Production Capacity 80±10 kg/h
    Daily Output (24h continuous operation) ≥ 2 tons
    Applicable Powder Grades T2, T3, T4, T5, T6
    Compliance Standard J-STD-006A
    Melting Furnace Configuration Dual furnaces for alternating continuous production
    Atomization Tank Equipped with vacuum evacuation device
    Screening System Combined airflow screening + double-layer ultrasonic mechanical screening
    Auxiliary Systems Online automatic oxygen control system, independent cooling system, nitrogen protection system

    Product Features

    • Full-sealed integral design with zero leakage, dust-free and
      environmentally friendly production environment

    • Uninterrupted 24-hour continuous production, simple operation and improved overall production efficiency

    • Dual melting furnace alternating operation to ensure even alloy composition, with intelligent heat preservation, nitrogen shielding and high-position feeding

    • Vacuum atomization tank reduces protective gas replacement time and lowers gas consumption cost

    • Real-time online oxygen monitoring system with fast automatic regulation for precise oxygen content control

    • Independent cooling system to stabilize molding quality of tin powder particles

    • Composite screening structure: airflow sieve removes excess fine powder; ultrasonic double-layer mechanical sieve resists mesh clogging and improves finished yield

     

    Product Advantages

    Automatic constant cooling system enables long-term stable constant-temperature production

    Automatic nitrogen replenishment control system

    Atomization chamber maintains stable low-pressure working range for consistent powder quality

    High-speed driving motor supports the production of T3, T4, T5 and T6 fine-grade tin powder

    All products manufactured under ISO9001 full-process quality control, complying with international J-STD-006A industry standards

    Professional after-sales technical training to help customers master independent production operation

    After-sales Service Commitment

    1. Victory Technology International LTDabides by the quality policy of "Excellent Quality, Strict Management, Sincere Service". All equipment is manufactured under full-process ISO9001 quality control, with precise design and rigorous production to control every quality link. All finished products meet international industry standards such as J-STD-006A.

    2. A dedicated quality control team is established, consisting of special quality engineers, chief engineers and deputy production managers. Clear quality standards are set for each process with hierarchical responsibility assessment to fully control product quality.

    3. Professional technical training is provided to ensure customers can independently complete all production procedures.