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Lead Ingot Extrusion Press
Extrusion press

Lead Ingot Extrusion Press

The direct lead ingot extrusion press is an independently‑developed large‑tonnage horizontal extruder integrating four core systems: mechanical, hydraulic, heating and control systems. Adopting direct extrusion process and master‑slave cylinder combined structure, it directly takes rectangular lead ingots as raw materials without melting and rod‑casting procedures, which reduces material loss and environmental pollution. Equipped with fixed extrusion rod, extended cylinder stroke, automatic feeding chain and fully‑automatic vacuum device, it removes air inside die cavity during extrusion to eliminate surface defects such as bubbles. With PLC touch‑screen intelligent control system, 24V DC safe control circuit, high‑precision temperature control module, automatic fault alarm & diagnosis and timing preheating function, the machine features time‑saving, labor‑saving, low energy consumption, safe and stable operation for large‑scale and high‑efficiency lead ingot extrusion production.

    Product Description

    Direct Lead Ingot Extrusion Press is independently developed by Victory Technology International LTD, engineered in line with the latest development trend of the lead processing industry. It is specialized in the high-efficiency extrusion of lead ingots, adopting a direct extrusion process that uses rectangular lead ingots as raw materials without the need for melting and casting them into round rods first. This innovative design simplifies the production flow, eliminates the material loss caused by melting and rod-casting procedures, and reduces environmental pollution.
    The machine adopts a master-slave cylinder combination structure: the slave cylinder is responsible for fast forward feeding, while the master cylinder undertakes the core lead ingot extrusion work. Equipped with a fixed extrusion rod structure and extended cylinder stroke, it shortens the waiting time of the master cylinder after the slave cylinder returns independently, significantly improving the overall operational efficiency.
    VT-450 Direct Lead Ingot Extrusion Press (2)
    As one of our advanced large-tonnage horizontal extruders, it integrates four core systems: mechanical system, hydraulic system, heating system, and control system. It is developed by absorbing international cutting-edge technologies, featuring the advantages of time-saving, labor-saving and low energy consumption.
    The machine is equipped with a vacuum device: during the extrusion process, the vacuum pump extracts excess air in the die to maintain a vacuum state in the die cavity. This effectively reduces surface defects such as bubbles on the extruded lead ingots, with the entire vacuuming process fully automated.
    VT-450 Direct Lead Ingot Extrusion Press (3)

    Core Component Specifications

    Master Cylinder: Piston-type cylinder manufactured with German technology. The rated working pressure is 220 kg/cm² (22 MPa). The hydraulic system delivers stable constant speed performance, ensuring uniform metal flow and stable extrusion, as well as firm interface bonding of finished products.
    Built-in Slave Cylinder: Rated working pressure 22 MPa, characterized by fast feeding speed and compact structure.
    VT-450 Direct Lead Ingot Extrusion Press (4)
    VT-450 Direct Lead Ingot Extrusion Press (5)

    Technical data

    Model

    VT-450

    Master cylinder maximum thrust(T)

    450

    Master cylinder system maximumpressure(Mpa)

    22

    Main cylinder Length(mm)

    1450

    Main motor power(kw)

    18.5

    Auxiliary motor power(kw)

    18.5

    General power(kw)

    53

    Voltage(V)

    3×380(-5%+10%)

    Frequency(Hz)

    50 (±2%)

    Machine Dimension(mm)

    6400×2000×1550

    Machine Weight(kg)

    9500

    Product Features

    1. Streamlined Direct Extrusion: Direct extrusion process design, eliminating melting and rod-casting procedures.
    2. Convenient Horizontal Structure: Horizontal structure for convenient lead ingot loading and unloading.
    3. Efficient Cylinder & Rod Configuration: Extended cylinder stroke matched with a fixed extrusion rod structure.
    4. Semi-Automatic Material Conveying: Equipped with an automatic feeding chain for semi-automatic material conveying.
    5. Intelligent PLC Control: PLC intelligent control system with a human-machine interface (touch screen).
    6. Safe Low-Voltage Operation: 24V DC safe control loop for low-voltage operation protection.
    7. Precise Temperature Regulation: Precision temperature control module (EC10-4TC) with ±5℃ temperature error and preheating function (equipped with four sets of timing switches).
    8. Fault Alarm & Diagnosis: Automatic fault alarm and diagnosis function based on microcomputer and PLC system.
    9. Master-Slave Cylinder & Vacuum Device: Master-slave cylinder combined structure and built-in vacuum device.
    VT-450 Direct Lead Ingot Extrusion Press (6)

    Product Advantages

    Cost-Effective Operation

    The direct extrusion process reduces raw material loss from redundant procedures, lowering overall production costs significantly.

    Easy Operation & Labor-Saving

    Horizontal structure simplifies loading, while the automatic feeding chain and touch screen control minimize operational difficulty and labor intensity.

    High Production Efficiency

    Optimized component movement path shortens equipment idle time; fast fault location via automatic diagnosis reduces maintenance time, ensuring continuous operation.

    High Precision & Automation

    PLC intelligent control enables real-time parameter adjustment, and precision temperature control ensures stable product quality with high automation level.

    Safe & Reliable

    24V DC low-voltage control loop guarantees operator and equipment safety during operation, enhancing operational reliability.

    Stable Product Quality

    Vacuum device eliminates surface defects (e.g., bubbles), and precise temperature control maintains consistent product performance.

    Product Types

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    VT-350T Solder Wire Extrusion Press (9)
    VT-350T Solder Wire Extrusion Press (10)

    Safety Enclosure Version

    VT-450 Direct Lead Ingot Extrusion Press (10)
    VT-450 Direct Lead Ingot Extrusion Press (11)