Winding machine

Winding Machine

The VT-06A Solder Wire Winding Machine is a high-precision automatic device specifically designed for leaded and lead-free solid-core solder wires, compatible with wire diameters ranging from Φ0.6mm to 1.6mm. It integrates core functions such as intelligent metering, inverter speed regulation, and pneumatic clamping, enabling neat and efficient wire winding. Equipped with safety mechanisms including wire breakage protection and full-spool auto-stop, it features easy operation and low noise. This machine significantly enhances production consistency and efficiency, making it an ideal terminal packaging equipment for solder wire manufacturing.

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Product Description Technical data Product Features Product Advantages

Product Description

Application

This advanced VT-06A automatic winding machine is specifically designed for the automatic bobbin winding of both leaded and lead-free cored solder wires. It is highly versatile and well-suited for a wide range of solder wire manufacturing scenarios, delivering consistent performance across diverse application requirements.

Machine Structure

1. Equipment Overview

As a high-precision automatic winding equipment, the VT-06A is engineered exclusively for the packaging of leaded and lead-free cored solder wires. It seamlessly receives finely drawn solder wire from high-end wire drawing machines, then precisely winds the wire onto bobbins, serving as a critical final step in the production of premium solder wire products. The machine integrates practical structural design and intelligent functions, balancing performance, usability and safety.

2. Intelligent Function Configuration

The machine is integrated with a suite of intelligent functions to ensure operational accuracy and efficiency, including automatic length metering, precise auto-stop when the preset length is reached, immediate shutdown in case of malfunctions, and automatic queuing for neat and uniform wire winding.

3. Composition of Core Components

Constructed with precision engineering, the equipment consists of core components including a robust machine frame, advanced driving device, high-efficiency clamping device, precision tension pulley set, smooth wire-guiding copper wheels, and sophisticated electrical control system.

4. Details of Driving Device

The driving device is equipped with a high-performance motor, electromagnetic brake, sturdy thimble, and user-friendly handwheel. Power is stably transmitted to the spindle via a durable V-belt, while the electromagnetic brake and emergency brake work together to achieve precise control of the winding disc, ensuring stable operation and rapid response.

5. Details of Clamping Device

The clamping device integrates a state-of-the-art clamping head and cylinder, enabling quick and secure spool clamping to guarantee optimal winding performance and operational efficiency.

6. Core Advantages of the Equipment

Boasting low noise operation, simple operation, and neat wire winding finish, the VT-06A perfectly combines performance and usability. It is particularly suitable for winding small-diameter solder wires, outperforming semi-automatic alternatives in both precision and efficiency.

7. Safety and Quality Assurance Mechanisms

An innovative auto-stop braking mechanism is adopted to halt the machine immediately when the preset winding length is achieved or when wire breakage occurs, preventing material waste and ensuring operational safety. Additionally, the advanced pneumatic control system ensures optimal tightness of the wound bobbin, enhancing product quality consistency.

8. Summary of Application Scenarios

Technical data

Model	VT-06A
Wire winding range(mm)	Φ0.6-1.6
Voltage	3×380(-5%~+10%)
Main motor power(Kw)	0.75
Frequency (Hz)	50 (±2%)
Plastic shaft clamping	Pneumatic
Speed Control	Inverter control
Machine dimension(mm)	90010001450mm
Machine weight(Kg)	280

Product Features

1. Core Intelligent Automation Functions：Boasts a high level of automation, integrating intelligent functions such as automatic length metering, preset length auto-stop, malfunction auto-shutdown, and automatic queuing for wire winding.

2. Precision Speed Control System：Adopts inverter speed control to maintain stable winding speed during operation.

3. Accurate Wire Length Counting Module：Equipped with an accurate wire length counting function for real-time measurement and control of winding length.

4. Multi-Scenario Automatic Protection Mechanisms：Features spool-full auto-stop and wire break auto-stop mechanisms.

5. Optimized Gradient Moving Shuttle Structure：Comes with an advanced moving shuttle with an optimized gradient design.

6. Independent Dedicated Motor Action Control：Utilizes dedicated motors for controlling specific actions respectively.

6. Pneumatic Plastic Shaft Clamping System：Adopts a pneumatic plastic shaft clamping device for secure and quick spool clamping.

7. High-Performance Core Component Assembly：Integrates core components including a robust machine frame, high-performance driving device, efficient clamping device, precision tension pulley set, smooth wire-guiding copper wheels, and a sophisticated electrical control system.

8. Innovative Safety & Pneumatic Control System：Incorporates an innovative auto-stop braking mechanism and an advanced pneumatic control system.

Product Advantages

Production Efficiency & Consistency Enhancement

Significantly boosts overall production capacity and product consistency by virtue of its high automation, operational efficiency, and winding precision.

Breakage Reduction & Neat Packaging

Effectively reduces wire breakage and ensures neater, more aesthetically pleasing wire packaging through stable winding speed maintained by inverter control.

Strict Production Specification Compliance

Meets strict production specifications with precise measurement of winding length enabled by the accurate wire length counting function.

Operation Convenience & Safety Improvement

Enhances operational convenience, reduces manual monitoring requirements, and improves production safety via the spool-full and wire break auto-stop functions.

Compact Winding & Bobbin Capacity Maximization

Enables compact and dense wire winding, maximizing bobbin capacity and product quality with the optimized gradient moving shuttle.

Smooth Process & Error Minimization

Ensures uniform, smooth winding processes and minimizes operational errors through the use of dedicated motors for specific actions.

Efficient & Secure Spool Clamping

Offers quick and secure spool clamping with the pneumatic plastic shaft clamping device, guaranteeing optimal winding performance and operational efficiency.

Low Noise & User-Friendly Operation

Delivers low noise operation, simple operation, and neat wire winding finish, combining performance and usability effectively.

Waste Prevention & Safety Assurance

Prevents material waste and ensures operational safety with the auto-stop braking mechanism; enhances product quality consistency via the advanced pneumatic control system.

Precision & Efficiency Over Semi-Automatic Models

Outperforms semi-automatic alternatives in both precision and efficiency, especially suitable for winding small-diameter solder wires (Φ0.6-1.6mm).